Telecaster rebuild

Wow, an interesting mix of old and new.  The neck is genuine Fender, but I don’t know about the rest.  The body’s probably the heaviest Telecaster I’ve ever come across.

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I’m going to fit the neck to a new body with a mix of old and new hardware.

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The first stage is to sort out the neck.  It’s a proper 1972 Fender neck..

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Actually It’s actually not a great neck though, it’s had a re-fret at some point but the frets were never dressed and so are quite uneven.  Some of the fret ends are rather sharp as well.

Before I can do anything I need to take out the nut.

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unfortunately it came out in 2 pieces.  It’s been broken before, you can see the dirt in the break.  It’ nice to keep original parts, but not broken ones!

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Before dressing the frets I sorted out the sharp ends.  It could just be that the wood has shrunk with age, as it dries out, leaving sharp edges.  In this case though I just don’t think they were finished very well.

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With the ends smoothed down it’s time to dress the tops.  it’s very important that the neck’s completely flat before starting.

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I use a calibrated beam and sticky backed sandpaper.

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I marked the fret tops with black marker so you can see where the beam is touching and therefore, where the low points are.  This is about half way through.

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There are some quite low spots, around the 15th to 20th, on the treble side, but if I go that low the rest of the frets won’t have much life left.  I’m pretty sure once it’s all back together it’ll play OK though.

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With the tops all at the same level they need to be rounded off again.  The 2 on the left have been done, the middle one is half way through and the ones on the right are still flat on top…

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With that done each one needs polishing with 4 levels of micromesh, to bring back a proper shine.

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With the frets done it’s back to that nut.  The blank is a little large so need to cut it down to size..

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and then make sure the curve of the bottom matches the curve of the nut slot.

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It’s got no string slots so I need to work out where they need to go as well.

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I’ll cut the slots down the right depth and shape the top when I do the final setup.

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Because the truss-rod adjustment is on the heel of the neck it’s impossible to adjust it with the guitar fully assembled, so I put it on the jig.  That way I can measure the neck set with strings at full tension.

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One more thing to do with the neck, a bit of a clean…

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and oil…

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I’m re-using some of the old parts, including the ashtray bridge and bridge pickup.  I think I’ll go for new screws though, there were a right mixture of 4 different ones on the old body!

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I need the bridge in place first so that I can get the right line on the neck.

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It fittd the pocket on the new body nicely, just a little tweek to make sure it lines up perfectly.

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Getting the scratchplate in exactly the right place can be tricky sometimes, the devil’s in the detail.  I’ve marked a line on some tape exactly parallel with the bridge plate.

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That looks good.

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So carefully drill the screw holes.

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Next step the wiring.  Going for a 4 way selector to give the extra option of the pickups is series as well as the other 3 standard Tele’ selections.  All new pot’s, switch and a good quality orange drop tone cap.

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and a nice new jack socket.

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Add new strap buttons and it’s taking shape.

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The last parts, all It needs now is a set of strings and a setup.

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The neck set was already done on the jig so that’s fine.

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Next the action at the action at the 12th fret.  Starting with the outside “E” strings.

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It was a little high so drop the bridge saddle a little.

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With the outside strings heights set, then adjust the others to match the radius of the fretboard.

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Back at the 1st fret the action was very high…

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so I need to cut the slots in the new nut to the right depth.

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The slots are quite deep….

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so I need to take a little off the top of the nut.

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Next the intonation. To make sure it plays in tune all the way up and down the neck.

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Lastly the pickup heights.  I’ll need to check them by plugging it in, so this is just a starting point.

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So there it is, an interesting mix of old and new.

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To see what else I can do check out www.guitar-george.co.uk

And a word or two from the owner:

“Mine is the Hybrid Tele that George worked his magic on. 1972 Neck and some other original parts but a homemade body that was truely awfulI. It was unplayable! I asked him to use as much of the original guitar as he could. He did and gave the rest a modern twist. I didn’t want to pretend the whole guitar was original and with Georges advice I couldn’t be happier with the result. A true one-off. I think it looks gorgeous and the tones available are great. Thanks so much for your skill George. It was a real pleasure talking over the project with you and then the end result was way better than I dared hope. You are the man! Thanks.”

 

 

 

 

 

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